How to make a Stormtrooper helmet

Andrew Ainsworth made the Stormtrooper costumes for the orginal Star Wars film at his workshop in Twickenham.

In recent years he has been battling over the rights to continue making and selling the outfits with Lucasfilm, who have been trying to stop him.

Here, he shows how he uses the orginal moulds he created in the 1970s to create Stormtrooper replicas.